Solder Copilot Software
Solder Copilot Selective Wave Soldering
Cut iterations upto 80% with our digital twin-based approach.
Our Solution – CAD-CAM by digital twin simulation
Joint-level solder time calculation and auto-generation of machine-ready programs.
Our Solder Copilot is the digital twin of the THT process. It highlights risk joints and suggests actionable solder dwell time for your solder temperature, nozzle size and preheat temperature.
How the Digital Twin Works
- 1. Inputs — Gerbers (incl. drills), stack-up & copper weights
- 2. Digital Twin analysis — simulate process szenarios; flag risk joints; compute robust parameter windows
- 3. Export solder program
Actionable soldering programs optimized on joint-level:
- Improve competitiveness
- Reduce waste of material
- Reduce human expert efford
- Free mchine availability
Your Benefits
Save hours of trial and error
Check out how the technology works
Case Study
Explore our insights on THT soldering, manufacturing optimization, and Design for Manufacturing (DFM). From productivity tips to the latest in Digital Twin technology, our blog provides valuable knowledge to help you enhance quality, reduce costs, and stay ahead in the industry.
When is Digital twin THT process optimization beneficial to you?
- Thick PCBs (> 1.6 mm) with many copper layers (> 4 layers)
- Heavy copper (> 35 µm)
- High-power components (electrolytic capacitors, shunts, transformers)
- Use of solder pallets (masks) for wave and selective-wave soldering on densely populated assemblies