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uncover hidden risks for THT soldering

Calculate – don’t iterate

 

with the digital twin of THT Solder machines

Go beyond DfM Rules
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DEEPTRONICS

Calculate the wave soldering processes - don't iterate Digital Twin based solder profiling Re-thinking Design for manufacturing in THT soldering​

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SOLDER COPILOT - innovative solutions for Through-Hole Technology (THT) soldering processes.

1. Identify technical and business risks in the quotation process.

2. Effectively reduce THT process development costs and increase the OEE.

3. Relieve scarce specialist personnel of standard soldering topics.

See How It Works
Solder copilot

Our Valued Partners and Customers

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What People Say About Our Solutions

See what our clients have to say about DEEPTRONICS! Our commitment to optimizing THT soldering processes and delivering high-quality, reliable solutions has helped companies boost productivity, cut down on prototyping costs, and achieve superior product quality.

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Case Study

"Using Solder Copilot software, we reliably identified THT soldering issues in one of our projects and implemented targeted solutions. Solder Copilot provides invaluable insights into the solderability of THT solder joints. Conducting the solderability analysis at the project's outset would have saved us significant time and money."

    Thomas Baum
    Thomas Baum

    CEO Löhnert Elektronik GmbH

    "We have defined the THT-DfM check by Solder Copilot as the new state of the art, which will be carried out from now on for critical new developments. Instead of waiting weeks for material for sample production, we receive feedback on the solderability of the design in a fraction of the time and can discuss the results with the development team."

      Christian Wipprecht
      Christian Wipprecht

      Head of circuit board assembly Scheidt & Bachmann GmbH

      "With solutions such as Solder Copilot, DEEPTRONICS is able to identify risks early on in the development phase, significantly reduce prototyping costs, and make production processes robust and efficient. This not only saves time, but also significantly improves product quality."

        Dominik Alfers
        Dominik Alfers

        CEO, RÖSNICK GmbH

        "The results of the DfM analysis performed by Solder Copilot are very helpful to us in the design of solder masks. Instead of only considering the geometry of the assembly when designing the nest, we can now identify critical solder joints separately and respond to them specifically."

          Jan Gattermann
          Jan Gattermann

          Head of pallet design, RÖSNICK GmbH

          "Our evaluation of Solder Copilot as a digital twin for THT soldering revealed promising opportunities to enhance DfM, streamline design reviews, and accelerate machine programming — offering a glimpse into how future production workflows could be transformed."

            Markus Hermann
            Markus Hermann

            THT Soldering expert, Siemens AG

            Explore our insights on THT soldering, manufacturing optimization, and Design for Manufacturing (DFM). From productivity tips to the latest in Digital Twin technology, our blog provides valuable knowledge to help you enhance quality, reduce costs, and stay ahead in the industry.

            The benefits we serve to your company

            Our solutions enable up to a 30% boost in productivity, reduce prototyping costs, and improve the quality of solder joints.

            X-ray image of a THT solder joint with unsufficient hole fill according to IPC-A610

            30% Productivity boost in THT soldering

            Exploiting process and design optimization and gain productivity up to 30% on THT soldering cycle time

            Achieve effortless gap filling

            DFM analysis on THT solderability

            Every prototyping iteration on the journey towards a series product costs several weeks and throusands of euros.

            Identifying critical solder joints
            Explore All Solutions

            Design for Manufacturing

            Identify critical through hole (THT) solder joints before purchasing prototypes.

            Preemptive Issue Detection

            Identify and address potential soldering issues in critical THT joints early, minimizing costly errors and rework before production begins. This proactive approach ensures higher reliability

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            Cost-Effective Prototyping

            By pinpointing challenges early in the design phase, our DfM analysis minimizes costly redesigns and reduces the need for multiple prototypes—accelerating time-to-market, improving product reliability, and saving both time and resources.

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